Who it’s for

Automatic fault detection for fleets, plants and remote sites.

For companies where one stopped machine means lost days and emergency repairs.

See the platform
What is Misoki
What is Misoki

Misoki hears bearing wear
before it stops the line.

Misoki is a condition-monitoring platform built around Prism, our AI analyzer. It takes signals from any source (vibration, electrical, ultrasound, sound, video and process data) and turns them into clear diagnoses, live dashboards and scheduled work orders.

Prism AI Bearing wear Impacts at the bearing frequency Replace the bearing at the next stop
Cases

What Prism found in the field.

Three pilot deployments. Details anonymized; figures rounded from measured results.

Where we work
Marine & ports Manufacturing Energy & utilities Oil & gas Mining & metals Food & beverage Water & wastewater Pulp & paper Chemicals & pharma Cement & aggregates Automotive HVAC & facilities
Auxiliary generator in a ship's engine room Crew member working on the generator Cargo ship in open sea
Prism · on board, offline Angular misalignment Gen 2 coupling · 2× dominant, axial
  1. Confirm 2× and axial phase
  2. Check soft foot and coupling seat
  3. Shim, realign, re-torque
Verified on board, first run

Flagged. Day 2 at sea: a 2× peak with axial phase on generator No. 2. Prism names it: angular misalignment after the coupling change.

Guided. No link to shore. Prism's procedure walks the crew through the checks: soft foot, coupling seat, shims.

Verified. Realigned in four hours at the next change-over. Prism confirms it from the first run. Port is still eight days away.

Fixed at sea, 8 days before the next port
  1. Flagged by Prismday 2 at sea
  2. Realigned by the crewday 3 · 4 hours
  3. Next portday 11
Marine

A misaligned generator, fixed by the crew at sea

Situation

A bulk carrier mid-crossing, nine days from the next port and without a usable link to shore. Prism runs on the vessel's own edge box, fully offline; the engine crew are the only hands available.

What happened

Two days out, Prism flagged angular misalignment on generator No. 2 and tied it to the coupling element replaced in port. Its procedure walked the crew through the checks; the set was shimmed and re-torqued at the next change-over, and Prism confirmed the fix from the first run.

4hcrew time, at sea
8dbefore the next port
Rotary filler in a bottling hall Bottles streaming down the conveyor The line back in production after the swap
Prism · diagnosis Outer-race bearing fault Filler drive, DE bearing · stage 2 of 4
Work order raisedBearing swapped

Detected. From the existing wireless sensor on the filler drive, Prism grades the DE bearing at stage 2 of 4 and projects failure in nine weeks.

Planned. The work order goes into the next cleaning window. The line keeps running.

Swapped. Bearing replaced in week 6. The failure Prism projected for week 9 never came.

9 weeks of warning
  1. Diagnosedweek 0
  2. Bearing swappedplanned cleaning window
  3. Projected failureweek 9
Food & beverage

A filler drive bearing, caught at stage two

Situation

A bottling plant ran monthly vibration routes; faults between rounds surfaced as breakdowns. Prism went live on the existing third-party wireless sensors. No new hardware was installed.

What happened

Prism named an outer-race bearing fault on the filler drive with 0.9 confidence, nine weeks before projected functional failure. The bearing was swapped during a planned cleaning window.

9wkearly warning
~40hdowntime avoided
Motor-driven pump unit in a plant hall Row of motor control center cabinets Specialist checking the first run from the switchgear room
Prism · electrical analysis, from the MCC Broken rotor bars 250 kW pump motor, no sensor on it
Booked into the outageRotor repaired

Detected. From current clamps in the MCC, with no sensor on the pump, Prism finds rotor-bar sidebands around the line frequency.

Planned. Six weeks of margin. The utility books the rotor repair into the next planned outage.

Repaired. Rotor repaired in week 6. A clean spectrum on the first run after the outage.

6-week planning window, no unplanned stop
  1. Diagnosed from the cabinetweek 0
  2. Repair scheduledinto the next planned outage
  3. Rotor repairedweek 6, planned outage
Water utility

A rotor bar fault, found from the cabinet

Situation

An unmanned pumping station on an air-gapped network, with no cloud allowed and no easy access to the machines. Current sensing was installed at the MCC; the platform runs fully isolated on site.

What happened

Prism's electrical analysis flagged broken-rotor-bar signatures on a 250 kW pump motor. The utility scheduled the rotor repair into a planned outage six weeks later.

250kWpump motor, no sensor on it
6wkplanning window
The platform

One platform. Take the parts you need.

Software that turns vibration into a diagnosis, hardware for the machines nothing measures yet, and engineers who check every call. Pick a product to see what it does.

At home in your industry.

The same Prism serves a bottling line, a ship and a mine. Here is what it catches on the ground.

Marine & ports Typical assetsMain engines, generators, fuel separators, cooling pumps, port cranes. What Prism catchesInsufficient fuel separation and crane bearing wear, analysed on board, without waiting for a shore connection. Manufacturing Typical assetsMachine tools, compressors, conveyors, fans, hydraulic power units. What Prism catchesBearing and gear wear on throughput-gating machines, weeks before quality drifts or the line stops. Energy & utilities Typical assetsTurbine auxiliaries, generators, cooling pumps, transformer cooling fans. What Prism catchesEarly electrical-signature faults on critical motors, with fully isolated deployment for regulated grids. Oil & gas Typical assetsPumps, compressors and blowers across upstream and downstream sites. What Prism catchesRemote assets via edge gateways with store-and-forward, the diagnosis continues even offline. Mining & metals Typical assetsCrushers, mills, ventilation fans, conveyor drives. What Prism catchesFaults in dusty, high-vibration environments where manual routes are slow and dangerous. All industries Food & beverage, Water & wastewater, Pulp & paper, Chemicals & pharma, Cement & aggregates, Automotive, HVAC & facilities. See all 12 industries
Security & reliability

How we protect your data.

Run Misoki in our cloud or fully isolated on your site. You own the data and set the access rules.

Fully isolated on your site

For air-gapped plants, ships and regulated operations the whole platform, Prism included, runs inside your perimeter. No telemetry leaves the site; model updates arrive as offline bundles.

Encrypted and access-controlled

TLS on every connection, SSO and role-based access per customer, per site and per machine. Your team sees only its own fleet.

Your data stays yours

Raw signals, diagnoses and history can be exported at any time through the API. Pricing is per module, with no per-sensor fees.

Certified analysts on important findings

Findings that matter are reviewed by ISO CAT II/III vibration analysts before they reach you, together with their evidence.

Security standards we're aligned withThe security controls we follow across the platform, cloud operation and development.
  • SOC 2 Type IIAligned with SOC 2 Type II controls. Audit planned.
  • ISO/IEC 27001Aligned with ISO/IEC 27001. Certification planned.
  • GDPRGDPR-compliant processing of EU personal data.
FAQ

Common questions.

The things maintenance and reliability teams ask us first.

01Do we need to replace our existing sensors?

No. Prism reads data from any vendor's sensors, route collectors and historians. The Misoki hardware kit is optional and fills gaps in coverage.

02Can Misoki run without an internet connection?

Yes. Besides the managed cloud, the full platform, Prism included, runs inside your own perimeter, fully air-gapped. No telemetry leaves the site, and model updates arrive as offline bundles.

03Which signals can Prism analyze?

Vibration and electrical (MCSA/ESA) are its deepest disciplines. Beyond those it aggregates ultrasound, sound, thermal imagery, video, oil-analysis data and process tags into the same diagnosis.

04How does a demo work?

Bring a week of vibration data, an export from your current system, or just a machine list. We run Prism on your own equipment and walk through the diagnoses together, in the cloud or in an isolated environment.

05Does Misoki integrate with our CMMS or ERP?

Yes. Work orders are built into the platform, and an open, documented API connects the tools you already run: SAP, MaintainX, eMaint by Fluke, Tableau, plus historians and SCADA.

06How is the platform priced?

By module. You enable only the modules you need and add more later. Pricing scales with the size of your fleet; there is no per-sensor fee.

Something else? Write to [email protected] and one of our specialists will answer.

Start with your own machines

Send us a week of data. We’ll show you the diagnoses.

A week of vibration data or just a machine list is enough. We run Prism on your equipment, in the cloud or fully isolated, and walk you through the results.

10 MB each
[email protected] · misoki.ai
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